For Bottling & Beverage PlantsKnow the moment your filler jams — not at end of shift.
EnicSoft OEE tracks every filler, capper, labeler, and case-packer stop in real time, with a downtime-reason tree already built for bottling lines — filler valve jams, cap feeder empties, label web breaks, CIP cycles — so operators are classifying stops accurately from the first shift.
Changeovers eat your shift
Track bottle-size and product changeovers separately from real downtime, so a fast changeover doesn't quietly tank your Availability number.
CIP and sanitation cycles
Planned CIP/cleaning cycles are excluded from unplanned downtime automatically — no more explaining to leadership why a clean-in-place run shows up as a loss.
Fill-level and seal rejects
Quality losses from underfill, overfill, and weak seals are tracked separately from Availability and Performance, so you know exactly where a bad shift went wrong.
Everything a plant floor needs, nothing it doesn't.
Built around the three numbers that actually run a manufacturing shift.
Real-Time OEE Dashboard
Availability, Performance, Quality, and OEE are calculated live from every sensor pulse — not batched at the end of the day.
Downtime Tracking & Classification
Every stoppage is logged automatically and categorized as planned or unplanned, so losses are never a mystery.
Force Stop & Shift Management
Wrap up a shift the moment the production plan is done — remaining scheduled time is excluded from OEE automatically.
Multi-Line, Multi-Shift
Configure shifts per line and timezone, then track performance across your entire plant floor from one place.
Reports & Exports
One-click OEE and downtime reports, ready to export and share with leadership — no spreadsheet wrangling required.
Role-Based Access
Operators, shift leaders, and management each get exactly the permissions they need — nothing more, nothing less.
Energy & Vampire Load Tracking
Track live power draw per machine. Automatically flag 'Vampire Load' — energy wasted by idle machines drawing power during stoppages.
Carbon Footprint Monitoring
Calculate Scope 2 CO2 emissions per shift and per unit produced, using live grid emission factors linked to your utility tariffs.
Time-of-Use Cost Analysis
Split energy expenses dynamically into peak and off-peak hour rates, helping shift leaders align high-draw runs with lowest rates.
From sensor pulse to shift report in three steps.
Connect your sensors
Machines send production pulses to a single ingestion endpoint. No new hardware standard required — plug into what's already on the line.
Watch performance live
Availability, Performance, and Quality update in real time on the dashboard, with downtime automatically classified as it happens.
Report and improve
Export shift, daily, or custom-range OEE reports and hand leadership the numbers they need to fix the next bottleneck.
Ready to see your real OEE?
Tell us a bit about your plant floor and we'll show you EnicSoft OEE running on your own numbers.
